D5 Magnetic Gripper Tool for Robotic End of Arm Tooling (EOAT) – 81401540
The D5 is an ultra shallow field, multi-array, pneumatic actuated, magnetic gripper tool specifically designed to excel in material handling on thin sheet metal (< 2.0mm). The D5 excels where traditional magnets and EPM (Electric Permanent Magnetic) robot grippers, and suction cups cannot get a strong enough grip.
This exciting new industrial robot end-of-arm tooling (EOAT) is ideally suited for lightweight robotic automation processes including press loading/unloading, part de-racking, machine tending, pick and place, robotic picking, or ergonomic lift assist where single-sided work holding enables a robust automation process. The D5 outpaces other automation solutions with standard sensing options, NAAMS standard mounting, fail-safe operation, and the highest holding force per sq cm on thin sheet metal available today.
FEATURES
Featuring advanced NAAMS mounting interfaces, the D5 ultra shallow field magnetic gripper increases productivity and outclasses alternatives with its:
- Industry best holding power per square mm (3x the nearest competitor)
- De-stack capabilities at 0.6mm
- Small footprint for locating complicated geometries
- Flexible mounting capabilities
- Industry best actuation times under 300ms (faster than EPM)
- Fail-Safe Operation (parts will not fall during power loss)
- Available tool ON/OFF Sensing
- Industry standard G1/8 air ports
- Zero energy consumption in either the ON or OFF state
- 100% duty cycle
- Low Air Pressure Requirement
Competitive Benefits
- Improved hold force per square centimeter
- Delivers the most hold force in a small footprint
- Industry best de-stack capability – ultra shallow field technology enables the D5 to lift a single sheet of 0.6mm thickness from a stack of sheets
- Simple end-of-arm designs
- Magswitch is a world leader in magnetic single-sided gripping
Industrial Automation Applications
Collaborative Robotics
Magswitch D5 magnetic gripper: ideal for lightweight cobot production processes. Compact design, 39N holding force, and zero external moving parts make it the ultimate end-of-arm tool for collaborative robots. Experience unmatched reliability in automated task part handling with the award-winning, patented, Magswitch technology.
Automotive
Magswitch D5 magnetic gripper: Perfect for small automotive production line parts handling. Ideal for hinge reinforcement brackets, seat pockets, 'pork chops', and 'chicken wings'. Solve manufacturing challenges with safe, secure, and precise assembly. Enhance efficiency and reduce risks in automotive industry production automation systems with the best magnetic gripper technology available - Magswitch technology.
Consumer Goods Production
Precision handling for diverse consumer goods components: Magswitch D5 series elevates automated assembly. From forks and blades to pins and needles, our magnetic grippers ensure stability and accuracy. Boost product quality control and streamline high-volume manufacturing processes with Magswitch's advanced automation technology.
Boost robotic automation efficiency and improve productivity with Magswitch D5 pneumatic magnetic grippers - the ultimate solution for automated pick and place tasks.
Tool and Sensor Bundle Kit Available:
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Magswitch D5 with Sensor Kit (sensor installed) |
Standard Kits Available:
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D5/D12 Friction Pad Kit (included and pre-installed) |
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D5/D12 Rubber Band Kit (included in package) |
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D5/D12 Sensor Kit (sold separately) |
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D5/D12 28.5mm Ball Mount Kit (sold separately) |
Note: Magswitch D5 (81401540) does NOT come with a Sensor Kit (88001580). 88001581 is the bundle kit of D5 with the Sensor Kit installed.
SPECIFICATIONS
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Maximum Breakaway Force (Without Friction Pad) 1 |
39 N |
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Maximum Breakaway Force (With Friction Pad) 1 |
37 N |
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Maximum Shear Force (Without Friction Pad) 1 |
18 N |
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Maximum Shear Force (With Friction Pad) 1 |
25 N |
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Thickness for De-Stack2 |
0.024 in |
0.6 mm |
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Maximum Allowable Pressure |
145 psi |
10.0 Bar |
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On Target Actuation Pressure (Full Saturation) |
30 psi |
2.1 Bar |
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Air Port Threads |
2x G1/8 (1/8 BSP) |
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Net Weight |
0.4 lb |
0.2 kg |
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Individual Magnetic Pole Footprint |
0.91" x 0.91" |
23mm x 23mm |
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Mounting Options |
3x Side: Ø3-M4-Ø3-M4 1x Top (center): G1/8 1x Top: Ø3-M5-Ø3-M5 |
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Material Thickness - mm (in) |
0.5 |
1.0 |
2.0 |
3.0 |
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(0.020) |
(0.039) |
(0.079) |
(0.118) |
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Maximum Force 1 Without Friction Pad - Newton (N) |
24 |
38 |
39 |
39 |
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Maximum Force 1 With Friction Pad - Newton (N) |
21 |
34 |
37 |
37 |
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Required Air Pressure 3 Without Friction Pad - Bar (psi) |
2.1 |
2.1 (30) |
2.1 (30) |
2.1 (30) |
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(30) |
||||
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Required Air Pressure 3 With Friction Pad - Bar (psi) |
2.1 |
2.1 (30) |
2.1 (30) |
2.1 (30) |
|
(30) |
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1 Determined in laboratory environment on 2” thick SAE1018 Steel with surface roughness 63 micro inches with optimized pole shoes. Many factors contribute to the actual breakaway force and safe working load in each application. Consult a Magswitch Applications Engineer and test the Magswitch in each application before deployment.
- 2 Tested and Determined with Two SAE1018 Steel Sheets L=200mm W=200mm Thickness=1.5 mm.
- 3 Values may vary by +/- 5%.
- 4 Maximum forces listed above are not safe lifting forces. Designer must take into account safety factor when specifying tool. Magswitch recommends SWL = 5:1 for most applications.
Downloads
D5 Downloads:
- 81401540-Magswitch D5 Spec Sheet
- 81401540-Magswitch D5 STEP File
- 88001581-Magswitch D5 W/Sensor Kit Step File
- 88001562-Magswitch 28.5mm Ball Mount Kit Step File
D5 Accessories Downloads:
- 88001562-Magswitch 28.5mm Ball Mount Kit Spec Sheet
- 88001562-Magswitch 28.5mm Ball Mount Kit Step File
Magswitch Downloads:
- Automation Catalog
- MAC Declaration of Incorporation – Assembly Manual ( English | Spanish | German | French)